Illustrated Parts List
Les Parties Illustrées Enumèrent
Las Partes Ilustradas Listan
18000 WATT
RESIDENTIAL GENERATOR
SYSTEM
Model / Modelo / Modèle
040266
Questions? Help is just a moment away!
Preguntas? La ayuda es justa un momento lejos!
Vous avez des questions? Vous n’avez pas besoin d’aller loin pour trouver de l’aide!
Call: Home Generator Helpline
Llamada: Línea Directa de Generador de Hogar
Appelez: Ligne Directe de Génératrice la Maison
(800) 975-8331 M-F 8-5 CT
Manual No. 203019GS Rev. A (07/18/2007)
WIRING DIAGRAM
UNIT WIRING DIAGRAM
3
EXPLODED VIEW
UNIT EXPLODED VIEW
4
PARTS LIST
UNIT PARTS LIST
Item Part #
Description
Item Part #
Description
1
2
3
4
5
6
7
8
9
H203030GS
BASE, Mounting
46 *
PPHMS, 4-40 x 0.19
WASHER, Lock #4
187594GS
24910GS
194683GS
194829GS
194830GS
195936GS
202382GS
*
MOUNT, Vibration
47 *
HHS, Trilobular 5/16 - 18 x 1/2
SOLENOID, Gas Fuel
FITTING, Coupling
48 186205GS
49 194699GS
50 809743
51 NSP
SWITCH, Oil Temp
PLATE, Switch Oil Temp
SCREW
REGULATOR
ASSY, Alt (see pages 10 & 11)
SCREW
BRACKET, Mounting Solenoid
FITTING, 3/4 Flare to 3/8 NPT
HHCS, M6 - 1.0 x 16
HHCS, M6 - 1.0 x 30
WASHER, 1/4 Lock
NUT, M6 - 1.0
52 692062
53 193506GS
54 809872
55 202885GS
56 202884GS
57 203533GS
58 56893GS
59 203087GS
60 203534GS
61 194682GS
62 202883GS
63 192445GS
64 *
DECAL, Caution Hot Surface
GASKET
10 *
MUFFLER
BASE, Muffler Box
11 *
12 *
KIT, Insulation, Muffler Box Base
CRIMPTITE, 10 - 24 x 1/2
ASSY, Bulkhead, Alt End w/Insltn
KIT, Insulation, Muffler Box Top
COLLECTOR, Muffler Box
BOX, Muffler Top
13 B4300GS
14 194818GS
15 185939UGS
16 198913GS
17 198593DGS
18 202958GS
19 B4995GS
20 *
HHS, Trilobular, 1/4 - 20 x 1/2
BATTERY
WIRE-A, Black
KIT, Battery Hardware
WIRE-A, Red
TUBE, Air Cleaner
SCREW. 10 - 32 x 5/8
WASHER, M6 Shakeproof
DECAL, Requirements, Fuel
ENGINE
HHS, Trilobular, 1/4-20 x 7/8
WASHER, Flat 5/16 - M8
VALVE, Oil Drain
70 202896GS
900 §
901 842185
21 204025GS
22 48031JGS
23 186430GS
24 186649GS
25 *
CLAMP, Hose Band
HOSE, Oil Drain
DECAL, Oil Drain
FUEL HOSE, with Clamp
HHCS, 5/16 - 18 x 2.5 Full Thread
NUT, 5/16 - 18
Parts Not Illustrated
203003GS
203002GS
MS3483
26 *
27 *
MANUAL, Install
MANUAL, Operator’s
MANUAL, Engine
WASHER, Lock 5/16 - M8
WIRE
28 186790CGS
29 *
HHCS, 5/16 - 18 x 2" Lg.
HHCS, M12 - 1.75 x 35
WASHER, M12
203195GS
B5478GS
B3518GS
202295GS
198866GS
203019GS
204018GS
KIT, Manual/Accessory, HGS
PAINT, Touchup, Tan,1/2 oz Bottle
CAP, Funnel Oil Bottle
HOSE, Flex
30 *
31 *
32 B194685GS
33 202922GS
34 *
SUPPORT, Eng/Alt, Black
SCREEN
KIT, Led Remote
WASHER, Shakeproof Ext. M6-1/4
WIRE, Ground
MANUAL, IPL
35 185939WGS
36 *
KIT, Decals, Srv
WASHER, 3/8 Lock
WASHER, Flat, 3/8 - M10
HHCS, 3/8 - 16 x 1
BRACKET, Mounting Alt, Black
DUCT, Air
37 *
38 *
Optional Accessories
199473GS
PAINT, Touchup, Spray, Tan, 12oz
KIT, Cold Weather (Includes Battery
and Oil Warmers)
39 B198896GS
40 202761GS
41 *
6030
SCREW, M5.8 x 10, Taptite
WASHER, Lock 3/8
SHCS, 3/8 - 16 x 1-1/4
HHCS, 5/16 - 18 x 3/4
HHS, Trilobular, 1/4 - 20 x 1/2
42 *
* - Items without part numbers are common fasteners and
are available at your local hardware store.
§ - Contact Engine Manufacturer
43 *
44 *
45 B4300GS
5
EXPLODED VIEW
ENCLOSURE EXPLODED VIEW
6
PARTS LIST
ENCLOSURE PARTS LIST
Item Part #
Description
Item Part #
15 202915GS
Description
1
2
3
197275GS
PAD, Mounting w/ Holes
BASE, Mounting
ASSY, Door
H203030GS
204016GS
. . . . . . . Weldment Door
. . . . . . . Insulation
ASSY, Bulkhead, Eng End
. . . . . . . Barrel Hinges with Hardware
. . . . . . . Decals
16 202956GS
SEAL, Foam, Engine Air
HHS, Trilobular, #8-32 x 1/2
MOUNT, Tie Wrap
17 192778GS
18 195733GS
19 192940GS
20 202957GS
21 202916GS
RETAINER, Hose
SEAL, Foam, Alt Inlet
ASSY, Roof/Siderails
. . . . . . . Weldment Roof/Siderails
. . . . . . . Insulation
ASSY, Bulkhead, Alt End
. . . . . . . Decal, Caution Hot Muffler
. . . . . . . Seal, Foam
4
5
22 203087GS
. . . . . . . Seal, Foam Alt Inlet
. . . . . . . Pin, Hinges with Hardware
. . . . . . . Bracket, Muffler
23 77816AGS
DECAL, Caution Hot Muffler
INSULATION, Engine Door, Bottom
ASSY, Vent, Exhaust
PLUG, Dome
6
24 203303GS
25 198926GS
26 198460GS
27 198927GS
28 198888GS
29 194694GS
30 203302GS
31 197312GS
32 196397GS
33 195597GS
34 198890GS
35 194828GS
36 198889GS
ASSY., Vent, Alt
7
8
9
SEAL, Foam
COVER, Air Intake Engine
INSULATION, Engine Door, Top
SEAL, Foam
INSULATION, Front/Rear Door
INSULATION, Roof
KIT, Door, Hinge
SET, Latch Key
KIT, Door Latch
* - Items without part numbers are common fasteners and
are available at your local hardware store.
7
PARTS LIST
CONTROL PANEL PARTS LIST
Item
Part #
Description
1
2
3
4
5
6
7
8
9
198911GS
*
ASSY, Cover, Circuit Breaker w/Decals
SCREW, 10 x 0.62, Plastite
BREAKER, Circuit 100A, 2P
BRACKET, Mounting Breaker
LUG, Ground Connect
202593GS
192770GS
199011GS
191991GS
198573GS
202118GS
197492GS
BOLT, 1/4-10 x 1, Plastite
FUSE, Auto Type 15 Amp
ASSY, Control Panel
SCREW, PT, M4 - 1.79 x 16.0
ASSY, Duct, Engine Air w/Decals
DECAL, Danger High Voltage
DECAL, Terminal Block
10 198910GS
11 B5082AGS
12 198549GS
13 198550GS
14 186647GS
15 193297GS
16 186646GS
17 186645GS
18 190992GS
19 *
DECAL, Ground, Neutral
DECAL, Warning, Outdoor Install
DECAL, Caution, Standby
DECAL, Warning, Auto Start
DECAL, Caution, Electric Shock
DECAL, Warning Shock
NUT, 1/4 - 20
WASHER, Shakeproof, Ext M6 1/4
HHCS, 1/4 - 20 x 3/4
21 *
22 *
Parts Not Illustrated
202882GS
HARNESS, Wire, CTL Board to Eng/Alt
HARNESS, Wire, E1 & E2 Sensing
HARNESS, AVR
CONNECTOR, Terminal, 2 Pin
CONNECTOR, Terminal, 10 Pin
198517GS
203020GS
198515GS
198516GS
* - Items without part numbers are common fasteners and are available at your local hardware store.
9
EXPLODED VIEW
ALTERNATOR EXPLODED VIEW
10
PARTS LIST
ALTERNATOR PARTS LIST
Item Part #
Description
1
2
3
4
5
6
7
8
9
195235GS
ADAPTER, Mounting, Alternator
ASSY, Rotor
199252GS
199254GS
195234GS
197177GS
66386GS
STATOR
RBC
HEX HEAD, SEM Screw
ASSY, Holder, Brush
TAPTITE, M5 - 0.8 x 16
WASHER, 3/8" SAE
BOLT, 3/8 - 24 x 15.20"
66849GS
203200GS
200442GS
11
SPECIFICATIONS
SPECIFICATIONS
Rated Maximum Power (NG). . . . 18.0 kW
Rated Maximum Load Current:
at 240 Volts . . . . . . . . . . . . . . . 75 Amps
at 120 Volts . . . . . . . . . . . . . . . 150 Amps
Rated AC Voltage . . . . . . . . . . . . . 120/240 Volts
Rated Frequency . . . . . . . . . . . . . 60 Hz at 3600 rpm
Phase . . . . . . . . . . . . . . . . . . . . . . Single Phase
Power Factor . . . . . . . . . . . . . . . . 1.0
Normal Operating Range. . . . . . -20°F (-28.8°C) to 104°F (40°C)
Output Sound Level. . . . . . . . . . 68 dB(A) at 23 ft. (7 m) at normal load
Shipping Weight . . . . . . . . . . . . 613 lbs.
NOTES
12
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